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Background to Work Measurement

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Industrial engineering can trace its origin to the Industrial Revolution, and in particular, to the initial studies performed in the British textile industry.

The development and refinement of work measurement systems have closely followed the general movement toward the scientific study and solution to business management problems. We are especially indebted in the United States to Frederick Taylor, Lawrence Gantt, Frank Bunker, Frank and Lillian Gilbreth, Harrington Emerson, and others, for their pioneering efforts in this field near the turn of the century.

Frederick Taylor is generally recognized as the pioneer in the study of shop methods and the timing of jobs as tools for management and cost control. Taylor's principles, which form the basis of modern industrial management, can be briefly stated as follows:

1. Each worker is given a 'definite task' — the task prescribed by management in the form of a job description.

2. Each defined task is to be performed in a 'definite time' — the time determined by Time- study Procedure.

3. Each defined task is to be performed in a 'definite manner' — the defined manner given to the worker in the form of an instruction card.

In making his principles operate effectively, Taylor found it necessary to introduce a system of paying rewards for accomplishment; thus, the introduction of Wage Incentives into industry.  Although Taylor always stressed the importance of method, users of his system gradually began to de-emphasize this important factor. Frank and Lillian Gilbreth recognized the importance of method and thus devoted themselves to the field of motion study. Their detailed laboratory studies of motions and methods, defined in THERBLIGS, form the basis for subsequent Predetermined Time concepts and systems.

The first practical attempt at predetermined time was made by A. B. Segur prior to 1930. This work, however, was mainly confined to Segur's own clients and never received industry- wide recognition. A subsequent approach was developed by Industrial Engineers at RCA and was called Work Factor, which is still a popular system in use today. In about 1940, H. B. Maynard and his staff at Westinghouse did research and development leading to a system popularly known as MTM (Methods-Time-Measurement). A book describing this system was first published in 1948. Predetermined time systems have found popular usage in recent years for both direct job application and development of standard data. There have been, however, certain inherent weaknesses associated with such systems in application.

 

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